Vortex Flow Meter

Vortex Flow Meter

Product Overview

The VSAN Vortex Flow Meter is a highly reliable and versatile flow measurement instrument designed for accurate measurement of liquids, gases, and steam across a wide range of industrial applications. Based on the internationally proven Kármán Vortex Shedding Principle, the flow meter delivers precise and stable flow measurement with excellent repeatability and long-term reliability. Its robust construction, absence of moving parts, and low maintenance requirements make it an ideal choice for demanding process industries.

As fluid passes through the bluff body (shedder bar) inside the flow meter, alternating vortices are generated downstream. The frequency of these vortices is directly proportional to the flow velocity. An integrated piezoelectric or capacitive sensor continuously detects the vortex frequency, and the advanced microprocessor-based transmitter converts it into accurate flow rate, totalized flow, and process parameters.

Unlike conventional mechanical flow meters, the VSAN Vortex Flow Meter has no rotating or moving components, eliminating mechanical wear and significantly reducing maintenance requirements. The meter is suitable for measuring saturated steam, superheated steam, compressed air, natural gas, nitrogen, oxygen, water, hot water, condensate, thermal oil, chemicals, and other industrial process fluids.

Manufactured using premium-grade stainless steel and precision-engineered components, the VSAN Vortex Flow Meter is designed to withstand high temperatures, high pressures, and harsh industrial environments. It is available in Flanged, Wafer, and Insertion models to accommodate different pipe sizes and installation requirements.

The flow meter supports multiple communication protocols, including 4–20 mA Analog Output, Pulse Output, Frequency Output, RS485 Modbus RTU, HART (Optional), and Profibus (Optional), ensuring seamless integration with PLC, DCS, SCADA, and Industrial Automation systems. With optional temperature and pressure compensation, it provides highly accurate mass or volumetric flow measurement for steam and gas applications.

The VSAN Vortex Flow Meter is widely used in industries such as Power Generation, Oil & Gas, Petrochemical, Chemical Processing, Food & Beverage, Pharmaceutical, Textile, Paper & Pulp, Steel, Cement, and HVAC, where reliable and maintenance-free flow measurement is essential for process efficiency and energy management.

Working Principle

The VSAN Vortex Flow Meter operates on the Kármán Vortex Shedding Principle. Inside the flow meter body, a specially designed bluff body (shedder bar) is positioned in the flow path.

As the fluid flows past the bluff body, alternating vortices are formed on either side of the obstacle. These vortices are shed at a frequency that is directly proportional to the velocity of the flowing fluid.

A highly sensitive piezoelectric sensor detects the pressure fluctuations created by the vortex formation and converts them into electrical signals. The transmitter processes these signals using advanced digital electronics to calculate the flow velocity and determine the volumetric or mass flow rate.

For steam and gas applications, optional temperature and pressure compensation ensures highly accurate mass flow measurement. Since the flow meter contains no moving parts, it provides long-term stability, excellent repeatability, and minimal maintenance, making it ideal for continuous industrial operation.

Key Features

  • Advanced Kármán Vortex Shedding Technology
  • Suitable for Liquids, Gases, and Steam
  • High Accuracy up to ±0.75% of Reading (Liquids) and ±1.0% of Reading (Gases & Steam)
  • No Moving Parts – Maintenance-Free Operation
  • Excellent Long-Term Stability
  • Wide Measuring Range
  • High Repeatability
  • Suitable for High Temperature and High Pressure Applications
  • Low Pressure Loss
  • Built-in Temperature Compensation (Optional)
  • Pressure Compensation for Gas & Steam (Optional)
  • Measures Instantaneous Flow Rate and Totalized Flow
  • Large Backlit LCD Display
  • Bi-Directional Communication
  • Built-in Self-Diagnostic Function
  • Compact and Rugged Design
  • Available in Wafer, Flanged, and Insertion Types
  • Stainless Steel Wetted Parts
  • 4–20 mA Analog Output
  • Pulse & Frequency Output
  • RS485 Modbus RTU Communication
  • Optional HART and Profibus Communication
  • Factory Calibrated and Tested
  • Long Service Life
  • Easy Installation and Commissioning
  • Low Maintenance Cost

Applications

The VSAN Vortex Flow Meter is widely used for accurate measurement of steam, gases, and liquids in industrial process and utility applications.

Power Generation

  • Saturated Steam Measurement
  • Superheated Steam Monitoring
  • Boiler Feed Water
  • Condensate Return Systems
  • Cooling Water Monitoring

Oil & Gas Industry

  • Natural Gas Flow Measurement
  • Fuel Gas Monitoring
  • Utility Steam Lines
  • Refinery Process Fluids
  • Hydrocarbon Processing

Chemical & Petrochemical Industry

  • Chemical Process Fluids
  • Solvent Measurement
  • Utility Steam Systems
  • Cooling Water Circuits

Food & Beverage Industry

  • Steam for Sterilization
  • Process Water Monitoring
  • Hot Water Systems
  • Beverage Production Utilities

Pharmaceutical Industry

  • Clean Steam Monitoring
  • Utility Water Systems
  • Process Heating Applications

Textile Industry

  • Boiler Steam Consumption
  • Dyeing Process Steam
  • Hot Water Distribution

Paper & Pulp Industry

  • Steam Distribution
  • Process Water Monitoring
  • Heating Systems

Steel & Cement Industry

  • Compressed Air Monitoring
  • Cooling Water Systems
  • Steam Utility Measurement
  • Process Gas Monitoring

HVAC & Building Management

  • Chilled Water Systems
  • Hot Water Networks
  • District Heating
  • Compressed Air Systems

Other Industrial Applications

  • Fertilizer Plants
  • Sugar Mills
  • Marine Industry
  • Utility Management
  • Energy Monitoring
  • Industrial Automation
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1 User Manual Download
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1 VORTEX FLOW METER Download

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